Smart Factory IoT Transformation

The Challenge

AutoParts Manufacturing GmbH, a tier-1 supplier, was suffering from unpredictable equipment failures on their main assembly line. Unplanned downtime was costing them thousands of Euros per hour and risking delivery SLAs with major automotive clients.

Our Solution

We implemented a comprehensive Industrial IoT (IIoT) solution to digitize their shop floor:

• ✓Retrofitting legacy machines with vibration & temperature sensors
• ✓Edge Computing gateways for real-time data processing
• ✓Predictive Maintenance dashboard using Machine Learning
• ✓Mobile alerts for maintenance teams

Results

The solution provided immediate visibility into machine health, allowing the team to transition from reactive to predictive maintenance.

• →Predicted 85% of potential failures before they occurred
• →Reduced maintenance costs by 20%
• →Achieved full project ROI in under 11 months